Shaanxi Xixian New Area Zhongcheng Machinery Manufacturing Co., Ltd. delivers industrial-grade Remote Ignition Control Module engineered specifically for hazardous oil and gas environments. This core control driver ensures stable ignition management across extreme operating conditions from -40℃ to 80℃. Our solution operates on 220VAC, 50Hz power supply and features complete domestic Ex certification alongside IECEx and ATEX explosion-proof qualifications. With wireless control range configurable from 10 to 100 meters, your personnel remain in designated safe zones during flare ignition operations. Backed by ISO/HSE/TÜV/BV certifications and over 30 years of manufacturing expertise, we provide customizable control schemes with full technical support.
Your operations demand uncompromising safety standards. Our Remote Ignition Control Module meets the strictest explosion-proof requirements for flammable gas environments.
Every unit ships with complete certification documentation. You receive guaranteed protection in hazardous working conditions.
The industrial-grade anti-corrosion design withstands the harsh chemical exposure typical in oilfield operations. Heat, cold, and corrosive agents cannot compromise performance.
Ultra-long line-of-sight wireless control keeps your team at safe distances. The configurable range extends up to 100 meters or further based on your site requirements.
One-touch instant response delivers millisecond-level triggering precision. When paired with high-energy igniters, combustion occurs instantaneously, dramatically reducing unburned gas emissions.
Real-time status feedback through integrated LED/LCD indicators provides live operational visibility. Every ignition command becomes visible and controllable from your remote handset.
| Parameter | Specification | Notes |
|---|---|---|
| Control Terminal | Handheld / Wall-mounted remote | Configurable per application |
| Power Supply | 220VAC, 50Hz | Customizable voltage available |
| Ambient Temperature | -40℃ to 80℃ | All-weather durability |
| Control Range | 10-100m (standard) | Extendable for longer distances |
| Response Time | Millisecond-level | Instant triggering capability |
| Explosion-proof Rating | Ex, IECEx, ATEX certified | Full hazardous area approval |
| Ingress Protection | Industrial-grade sealed | Dust and moisture resistant |
| Status Indication | LED/LCD display | Real-time feedback system |
| Main Components | ||
| 1 | Control Terminal | Remote control ignition device (handheld/wall-mounted). |
| 2 | Execution Module | Industrial-grade igniter box (built-in high-performance ignition circuit). |
| 3 | Fuel Supply System | Diesel gun with matching connecting cables and fuel pipes. |
| 4 | Storage Device | Portable cable reel for quick deployment and storage. |
| Parameter | ||
| 1 | Charging Time | ≥8h |
| 2 | Battery | 12VDC, 9Ah. |
| 3 | Automatic Ignition | Remote automatic ignition is achieved by pressing the remote control switch; the ignition duration is manually controlled. |
| 4 | Manual Ignition | Operated via the manual button on the controller; the ignition duration is manually controlled. |
| 5 | Dimensions (mm) | Control Box: 420 × 300 × 180 (Portable instrument case) |
| 6 | Ignition Energy | 10J |
| 7 | High-Voltage Cable Length | Standard length L = 1.1m (Length can be customized according to user requirements) |
| 8 | Ignition Rod | Standard length L = 1300 + 60mm (Length and dimensions can be customized according to user requirements) |
Specially developed for flare venting ignition at drilling sites. The Remote Ignition Control Module enables safe controlled incineration of waste combustible gas.
Your drilling and natural gas exploitation projects benefit from reliable ignition management. Every flare event receives consistent, predictable control.
Explosive atmosphere environments require certified equipment. Our module's complete explosion-proof qualifications make it suitable for Zone 1 and Zone 2 classified areas.
Remote operation eliminates personnel exposure to ignition points. Your team maintains safe distances while executing critical ignition sequences.
Production platforms with multiple flare points need centralized control. Our system integrates seamlessly into your existing safety protocols.
Customizable control schemes adapt to your specific site layout. Whether you need handheld portability or fixed wall-mounted stations, we configure the solution to match your workflow.
Temperature extremes don't interrupt operations. From freezing winter conditions to scorching summer heat, your ignition system maintains consistent performance.
The industrial-grade construction resists corrosion from hydrogen sulfide, saltwater spray, and other aggressive chemicals. Your investment delivers long-term durability.
Controlled incineration protects both site personnel and surrounding environments. Uncontrolled gas releases create environmental hazards and regulatory violations.
Our remote control technology removes operators from direct flame exposure. Risk reduction becomes tangible and measurable across your safety metrics.
Your existing infrastructure doesn't need complete replacement. The control module integrates with various high-energy igniter models and flare tip configurations.
Power supply customization accommodates different regional electrical standards. We adapt the system to your specifications rather than forcing you to change your setup.
ISO 9001, ISO 14001, and ISO 45001 certifications demonstrate our commitment to quality, environmental responsibility, and occupational safety management.
Independent verification from TÜV and BV provides third-party validation. Your procurement team receives documentation that satisfies regulatory requirements.
HSE certification confirms our products meet Health, Safety, and Environmental standards critical for oil and gas applications.
Direct manufacturer status gives you factory-direct pricing advantages. No intermediary markups inflate your project costs.
Our 6,300-square-meter production facility in Xingping City maintains annual capacity of approximately 200 sets of petroleum machinery equipment. Established infrastructure ensures reliable supply.
Quality control processes include functional logic testing and environmental stress screening. Every Remote Ignition Control Module undergoes rigorous inspection before shipment.
You receive comprehensive engineering drawings and flowcharts with every order. Component diagrams simplify maintenance planning.
Operation and maintenance manuals provide clear guidance for your technicians. Troubleshooting procedures reduce downtime when questions arise.
Our technical team offers industry training and guidance. Your personnel gain competency quickly with structured Knowledge transfer.
One-year warranty coverage protects your investment. Complete project solutions come from our professional service team when you need integrated system design.
Customization services extend beyond standard configurations. Motor brand selection, dimensional adjustments, and control scheme modifications align the product precisely with your requirements.
Q: How does the control module maintain safety if the remote signal fails?
A: The system incorporates fail-safe logic that defaults to the non-ignited state if communication interrupts. Manual override options exist at the control box for emergency situations while maintaining explosion-proof integrity.
Q: Can your module integrate with our existing SCADA system?
A: Yes, we provide customizable control schemes that include dry contact outputs and communication protocols for integration with supervisory control and data acquisition systems. Discuss your specific requirements with our technical team.
Q: What is the typical delivery time for customized configurations?
A: In-stock standard configurations ship within 3 days. Customized orders with modified specifications deliver within 15 days. Our efficient logistics network through Tianjin and Shanghai ports expedites international shipping.
Q: Does extreme cold affect the wireless control range?
A: Our system operates reliably down to -40℃. While extreme atmospheric conditions may marginally affect radio frequency propagation, the configurable power output and antenna options compensate for challenging environments.
Q: What maintenance schedule do you recommend?
A: Quarterly visual inspection of connections and annual functional testing constitute the standard maintenance protocol. The sealed construction minimizes wear components, resulting in low lifecycle maintenance costs.
Ready to enhance your flare system safety? Our engineering team designs site-specific control schemes built around the Remote Ignition Control Module to fit your operational demands. Contact Us today: oliver@zcgukong.com
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
