Shaanxi Xixian New Area's Explosion-Proof Remote Control High Energy Igniter A specialized safety-critical igniting device designed for flammable and explosive industrial areas is produced by Zhongcheng Machinery Manufacturing. This system provides a steady spark frequency of 8–14Hz for dependable fuel gas ignition while running at 220V AC ±10% (50/60Hz).
Our igniter guarantees safe remote operation up to 100 meters thanks to its full domestic Ex certification and worldwide IECEx and ATEX explosion-proof standards. This enterprise-grade solution, which is supported by ISO 9001, ISO 14001, and ISO 45001 certifications in addition to TÜV and BV verification, removes the hazards associated with manual operation in applications such as petrochemical waste gas incineration, natural gas extraction, and oil and gas drilling.
Remote ignition in hazardous zones demands more than standard spark plugs. Your operations require guaranteed ignition while keeping personnel safe from combustion areas and explosive atmospheres.
Our system utilizes high-energy capacitive discharge technology. This generates powerful, intensive sparks that successfully ignite fuels even in humid conditions or environments with gas fluctuations. The semiconductor surface discharge design resists carbon fouling and moisture interference.
Zone 1 and Zone 2 hazardous area regulations are satisfied by the explosion-proof enclosure. Your plant consistently achieves dependable ignition performance while adhering to international safety norms.
| Parameter | Specification |
|---|---|
| Power Supply | 220V AC ±10%, 50/60Hz |
| Compatible Fuel | Fuel Gas (Natural Gas, LPG, Atomized Oil) |
| Spark Energy | 12J |
| Spark Frequency | 8 - 14 Hz |
| Ignition Rod Temperature Resistance | 1300℃ |
| Remote Control Distance | 10 - 100 meters (standard) |
| Ignition Energy Output | High-energy capacitive discharge |
| Explosion-Proof Rating | Ex d IIC T6 Gb (Zone 1/Zone 2) |
| Ingress Protection | IP66/IP67 |
| Operating Temperature | -40°C to +80°C |
| Housing Material | 304/316L Stainless Steel |
| Certifications | IECEx, ATEX, Ex, ISO 9001, HSE, TÜV, BV |
| 1 | Housing Material | Explosion-proof Housing |
| 2 | Overall Dimensions | 200×300×150mm |
| 3 | Installation Dimensions | 270×160mm rectangular diagonal installation, mounting hole Φ8mm |
Stable remote control technology provides effective operation from 10 to 100 meters away. You can initiate ignition with one-touch convenience from a safe distance. Your operators remain completely removed from high-risk combustion zones during the ignition process.
This unmanned operation capability transforms safety protocols. No personnel exposure to thermal radiation or explosive atmospheres during startup sequences.
The high-energy ignition circuit delivers stable, intensive sparks under challenging conditions. Your system maintains strong ignition adaptability regardless of air humidity or minor gas composition variations.
Standard low-energy spark plugs fail when environmental conditions become difficult. Our capacitive discharge system overcomes these limitations with consistent performance.
Dust and explosion resistance are features of expert construction that meet worldwide ATEX and IECEx standards. The device will never ignite adjacent explosive settings because to its flameproof housing.
Your facility is completely compliant with Zone 1 and Zone 2 hazardous sites. The robust design can withstand the challenging conditions seen in petrochemical and drilling environments.
Anti-corrosion and high-temperature resistant materials ensure long-term stability. The system adapts to extreme temperatures, salt spray exposure, and harsh outdoor conditions common in oilfield and chemical plant operations.
You gain reliable performance across temperature ranges from -40°C to +80°C. Coastal and offshore installations benefit from superior corrosion resistance.
The indication feedback on the remote controller shows the ignition status in real time. You continue to have total control and visibility over the ignition process. By doing this, operational mistakes and invalid ignition attempts are avoided.
Your operators will feel more confident and troubleshooting will be more effective with visual proof. If ignition is successful or needs care, you can tell right away.
Waste gas ignition at flare stacks and flare pits requires remote operation to protect workers from intense thermal radiation. Our Explosion-Proof Remote Control High Energy Igniter provides the mandatory safety distance while ensuring reliable ignition of varying gas compositions.
Refineries and chemical processing facilities depend on consistent flare system performance. Your emergency release systems function reliably when needed most.
Drilling rigs generate combustible exhaust gases requiring safe incineration. Remote ignition capability eliminates manual lighting procedures that expose workers to hazardous conditions.
Natural gas exploitation sites benefit from the system's ability to handle gas composition variations. Your drilling operations maintain safety compliance while achieving efficient waste gas management.
Large-scale burners in chemical plants and refineries require high-success ignition rates. Our system serves as the primary ignition source for pressurized combustion chambers firing heavy fuels.
You achieve dependable startup sequences even with challenging fuel types. The high-energy spark overcomes the ignition difficulties that atomized heavy oil and diesel present.
Hazardous explosive atmospheres and corrosive salt spray coexist in marine areas. This igniter is perfect for emergency gas release systems and offshore power generation units due to its explosion-proof design and corrosion-resistant construction.
Despite the harsh environmental conditions, your offshore installations acquire dependable ignite capability. In challenging marine environments, weather resistance guarantees ongoing functioning.
Shaanxi Xixian New Area Zhongcheng Machinery Manufacturing maintains rigorous quality control protocols. Every Explosion-Proof Remote Control High Energy Igniter undergoes comprehensive testing before shipment.
Hydrostatic pressure verification is part of explosion-proof integrity testing. Internal explosions will not spread outside the container. Electrical safety under high-temperature stress is confirmed by insulation resistance testing.
Oscilloscope measurement is used in spark energy verification to ensure that joule output satisfies requirements. Testing for remote signal stability guarantees resistance to interference from electromagnetic noise, which is typical in industrial settings.
Our dedication to quality, environmental responsibility, and occupational safety is demonstrated by our ISO 9001, ISO 14001, and ISO 45001 certifications. Your procurement decisions are further guaranteed by TÜV and BV third-party verification.
Q1: What is the maximum distance for the remote control function?
A1: Standard units support 100 meters effective range. High-gain antenna versions can reach 300-500 meters depending on site obstacles and interference conditions.
Q2: Can this igniter light heavy fuel oil directly?
A2: Yes, the high-energy discharge design specifically targets atomized heavy oil and diesel ignition that low-energy spark plugs cannot achieve reliably.
Q3: How frequently is it necessary to change the ignition tip?
A3: The semiconductor tip can withstand between 100,000 and 200,000 sparks under typical working conditions before needing to be replaced.
Q4: Is the device compatible with DCS/PLC systems?
A4: Yes, most models include dry contact terminals for seamless integration into centralized plant control systems and automation networks.
Q5: What hazardous zone is this equipment rated for?
A5: The system is typically rated for Zone 1 and Zone 2 hazardous areas, meeting Ex d IIC T6 Gb explosion-proof standards for industrial installations.
As a professional equipment supplier for the oil and gas industry since 2015, we bring extensive manufacturing expertise to every product. Our 6,300 square meter production facility in Xingping City enables complete control over design and quality.
You benefit from factory-direct pricing and flexible customization options. We adapt dimensions, configurations, and specifications to match your exact requirements. Our technical team provides complete engineering support including drawings, flowcharts, and component diagrams.
Fast delivery ensures minimal project delays. In-stock products ship within 3 days. Customized orders typically deliver within 15 days. Our strong logistics network and proximity to Tianjin and Shanghai ports facilitate efficient international shipping.
Comprehensive after-sales support includes operation and maintenance manuals, one-year warranty coverage, industry training, and ongoing technical guidance. You gain a complete solution partner, not just an equipment vendor.
Ready to enhance your facility's safety and ignition reliability with our Explosion-Proof Remote Control High Energy Igniter?
Contact Us at oliver@zcgukong.com for technical specifications, customization options, and project quotations tailored to your requirements.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
