Zhongcheng Machinery's ZC series Mud Cleaner represents a breakthrough in secondary and tertiary solids control technology. This industrial-grade equipment integrates desander, desilter, and underflow shaker into one compact unit, delivering efficient drilling fluid purification for demanding applications. With a separation particle size range of 15~74μm and processing capacity of 120~320m³/h, your operation benefits from precision solids removal that maximizes fluid recovery.
Our triple-integrated design significantly reduces platform footprint while maintaining superior performance. The unit features premium polyurethane hydrocyclones that outlast conventional materials, backed by ISO 9001/14001/45001 certification, TÜV and BV approval. You receive comprehensive support including installation guidance, commissioning assistance, and a complete 1-year warranty.
The ZC series delivers measurable performance advantages through intelligent engineering. You get three-stage purification in a single footprint.
The configuration combines 2×10" desander cones with 12×4" desilter cones, topped by a high-efficiency underflow shaker. This arrangement processes 1000-1200 GPM effectively.
Your drilling operation faces constant challenges with fine particles. Traditional systems discharge valuable fluid along with cuttings. Our integrated design changes that equation.
The underflow shaker captures liquids that would otherwise be lost. You see immediate cost savings through fluid recovery. This matters especially when using expensive synthetic-based or oil-based muds.
Processing capacity matches medium-to-deep well rig requirements perfectly. The 12 desilter cones create sufficient flow area to prevent bottlenecks. Your system maintains consistent throughput even under heavy particle loads.
| Model | ZCQJ/200×2-100×8 | ZCQJ/250×2-100×12 | ZCQJ/250×3-100×16 | ZCQJ/300×2-100×16 | ||||
| Hydrocyclone Diameter *Qty | CS/200×2 | CN/100×8 | CS/250×2 | CN/100×12 | CS/250×3 | CN/100×16 | CS/300×2 | CN/100×16 |
| Working Pressure (MPa) | 0.2～0.45 | |||||||
| Separation Particle Size (μm) | 15～74 | |||||||
| Capacity (m³/h) | ≤120 | ≤240 | ≤320 | |||||
| Applicable Bottom Shaker | ZCZS/Z635-4P | ZCZS/Z635-4P | ZCZS/Z585-4P | ZCZS/Z585-4P | ||||
| Liquid Inlet DN (mm) | 125 | 125 | 150 | 150 | 200 | 200 | 150 | 150 |
| Liquid Outlet DN (mm) | 150 | 150 | 200 | 200 | 250 | 250 | 200 | 200 |
| Matching Pump (kW) | 55 | 55 | 55 | 55 | 75 | 75 | 55 | 55 |
| Theoretical Weight (kg) | 1150 | 1350 | 2450 | 2495 | ||||
| Dimension (mm) (L×W×H) | 1850×1350×1850 | 1850×1350×1850 | 2450×2150×2150 | 2700×1850×2600 | ||||
Your project demands reliable solids control regardless of drilling method. The ZC Mud Cleaner adapts to various operational contexts.
Horizontal Directional Drilling & Trenchless Technology: Urban projects require closed-loop fluid systems. You minimize environmental impact while controlling costs. The equipment enables bentonite slurry reuse, drastically cutting liquid waste hauling expenses.
Piling & Foundation Engineering: Construction sites benefit from compact equipment that fits restricted spaces. Your foundation work proceeds smoothly with consistent mud properties maintained throughout the drilling cycle.
Tunnel Shield Tunneling: Underground projects generate high volumes of fine particles. The three-stage purification system handles this challenge efficiently. You maintain tunnel face stability through precise fluid management.
Mining & Environmental Sludge Management: Abrasive formations accelerate equipment wear. Our polyurethane cyclones withstand harsh conditions. You extend operational intervals between maintenance shutdowns.
Oil & Gas Deep Well Drilling: Weighted mud systems require careful control of low gravity solids. The equipment prevents mud thickening that causes circulation loss. Your drilling parameters remain stable, reducing non-productive time.
Superior Material Technology: We manufacture cyclones from 100% high-grade polyurethane exclusively. This material choice delivers exceptional wear and corrosion resistance. You replace components less frequently compared to conventional materials.
The sectional clamp design simplifies maintenance dramatically. Your crew swaps worn cones in minutes, not hours. Downtime becomes a minor operational footnote rather than a costly problem.
Intelligent Fluid Recovery System: The underflow shaker features high-performance vibratory motors engineered for continuous duty. You adjust deck angle manually or hydraulically based on real-time mud conditions.
This flexibility means drier discharged cuttings. More liquid phase returns to your active system. When drilling fluid costs $80-$150 per barrel, recovery efficiency directly impacts your bottom line.
Customization for Your Specific Requirements: Field conditions vary significantly between projects. We recognize this reality in our design approach.
You specify the exact number of desander and desilter cones needed. Select specific cone dimensions that match your particle size distribution. Need a compact structure for restricted tank-top spaces? We engineer the configuration accordingly.
Every detail aligns with your circulation system requirements. The equipment integrates seamlessly rather than forcing operational compromises.
Professional Installation Services: Our technical team provides detailed guidance through the installation process. You receive engineering drawings, flowcharts, and component diagrams. Clear documentation eliminates guesswork.
Commissioning support ensures proper startup procedures. We verify that all operational parameters meet design specifications before handover.
Comprehensive Training Program: Your operators receive thorough training on equipment operation and maintenance protocols. This Knowledge transfer protects your investment. Properly trained crews maximize equipment lifespan and performance.
Transport-Safe Packaging: Every unit ships with multilayer protection. Plastic film provides moisture barriers. Rainproof tarpaulins add weather resistance. Heavy-duty strapping secures components during transit.
You choose between pallet mounting or full wooden crate enclosure based on destination requirements. We accommodate international shipping regulations and handling equipment limitations at your site.
Global Logistics Network: Strong partnerships with freight providers ensure reliable delivery. Convenient access to Tianjin and Shanghai ports facilitates international shipments. In-stock equipment ships within 3 days. Customized configurations deliver within 15 days.
Q: How does the Mud Cleaner improve upon standalone desander/desilter configurations?
A: The integrated underflow shaker captures liquid from cone discharge that standalone units lose to waste. You recover expensive drilling fluid continuously. This design reduces total fluid consumption by 15-30% in typical applications.
Q: What feed pressure delivers optimal separation performance?
A: Maintain 75-90 feet of head pressure (25-40 psi) at cyclone inlets. Insufficient pressure causes poor particle separation. Excessive pressure accelerates apex wear. Our technical team helps you calibrate feed pumps correctly.
Q: Can your equipment handle weighted mud systems?
A: Yes, with proper screen selection. You retain barite in the system while removing unwanted silts. Screen mesh selection depends on mud weight and barite particle size. We provide detailed screen specifications during system design.
Q: How do I know when hydrocyclone apex replacement is needed?
A: Monitor discharge pattern daily. A proper discharge appears as a fine spray. When it changes to a thick rope shape, the apex is worn or plugged. Replacement takes 10-15 minutes with our clamp design.
Q: Does this equipment support Zero Discharge drilling operations?
A: The Mud Cleaner forms a critical component of Zero Discharge systems. It maximizes fluid recovery and minimizes waste volume significantly. You meet strict environmental regulations while controlling disposal costs.
Q: What maintenance schedule do you recommend?
A: Inspect cyclone discharge patterns daily. Check shaker screen tension weekly. Replace worn screens promptly to maintain separation efficiency. Lubricate motor bearings monthly. Complete system inspection every 500 operating hours.
Q: Can you modify cyclone configurations for specific formations?
A: Absolutely. We adjust cyclone numbers, sizes, and arrangements based on your particle size distribution data. Share your formation characteristics, and we engineer the optimal configuration.
Ready to enhance your drilling fluid management? Contact oliver@zcgukong.com for technical specifications, quotations, and customized system design. Our engineering team responds within 24 hours.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
