ZC's Stainless Steel Frame Shaker Screen represents the pinnacle of filtration technology for oilfield Solids Control Systems. Manufactured by Zhongcheng Machinery with over 30 years of industry expertise, this screen features an integrated high-strength stainless steel frame bonded with multi-layer pre-tensioned mesh. Engineered for harsh drilling environments, it delivers exceptional durability and precise solid-liquid separation performance. Our standardized design ensures compatibility with wedge-block installation systems, maintaining high flatness tolerances within ±0.5mm for optimal sealing. Compliant with API RP 13C and ISO 9001 standards, this filtration component provides reliable throughput for both onshore and offshore operations where performance cannot be compromised.
Your drilling operations face constant exposure to acidic, alkaline, and high-salinity fluids. Traditional screens fail when frames rust and compromise structural integrity.
Our full stainless steel construction eliminates this risk entirely. The frame withstands pH levels ranging from 7 to 13 without degradation. You won't experience screen damage from corrosion-related failures.
We bond multiple layers of stainless steel woven mesh directly to the frame using advanced techniques. This pre-tensioning process creates superior surface flatness across the entire screening area.
The result? Enhanced separation accuracy and increased mud throughput for your operations. No soft spots. No premature tearing. Just consistent performance under vibration intensities exceeding 8.0 Gs.
Our Stainless Steel Frame Shaker Screen achieves tight fitting with your shaker basket through precision manufacturing. The standardized dimensions integrate seamlessly with wedge-block systems.
This prevents drilling fluid bypass and leakage. You maintain maximum filtration efficiency throughout extended drilling cycles.
| Parameter | Specification |
|---|---|
| Frame Material | 304/316L Stainless Steel or Q235 with Anti-Corrosion Coating |
| Mesh Configuration | Multi-layer Pre-Tensioned Stainless Steel Woven Mesh |
| Mesh Count Range | API 20 to API 400 |
| Bonding Technology | Seamless High-Temperature Vacuum Sintering |
| Installation System | Compatible with Wedge-Block Mounting |
| Flatness Tolerance | ±0.5mm |
| Vibration Resistance | >8.0 Gs |
| pH Resistance | 7-13 (Acid, Alkali, High-Salinity) |
| Compliance Standards | API RP 13C & ISO 9001 |
| Temperature Stability | Maintains Integrity Under High-Temperature Conditions |
| Dimensions (mm) | Compatible Shaker Model |
|---|---|
| 697×1053 | Derrick FLC2000 |
| 695×1050 | Derrick FLC500 |
| 697×846 | FLC313M |
| 903×1155 | BEM-3 |
| 1212×1141 | ALS-2 |
| 915×1150 | LCM-2D |
Your operations demand equipment that performs reliably over time. Our stainless steel construction delivers exceptional wear resistance even under continuous operation.
The robust frame withstands heavy loads without deformation. The advanced mesh bonding technology prevents delamination during high-frequency vibration cycles.
Many clients report significantly longer screen life compared to conventional alternatives. This translates directly to reduced replacement frequency and lower operational costs.
The rigid frame maintains optimal mesh tension across the entire surface. This prevents fluid pooling effects that reduce effective screening area.
Higher conductance means more drilling fluid returns to your active system. You minimize waste while maximizing the value of your mud program.
For operations managing high-viscosity fluids or massive volumes of abrasive solids, this performance advantage becomes critical to maintaining project schedules.
Unlike disposable screen systems, our sturdy metal frames can often be reused or refurbished. When mesh replacement becomes necessary, the frame structure typically remains serviceable.
This design philosophy provides better long-term cost efficiency. You invest in quality once and benefit throughout multiple operational cycles.
Marine environments present unique challenges. High-salinity conditions accelerate corrosion on inferior equipment.
Our Stainless Steel Frame Shaker Screen excels in these demanding applications. The SS316L mesh option includes molybdenum for superior resistance to chloride-induced pitting.
You maintain high throughput during rapid penetration rates through complex geological formations. The screen performs reliably throughout extended offshore campaigns where equipment failure means costly downtime.
Urban infrastructure projects require managing high-viscosity mud with elevated solids content. Standard screens blind quickly under these conditions.
Our pre-tensioned mesh configuration resists blinding while processing massive particle volumes. The enhanced conductance keeps your HDD operation moving forward on schedule.
Contractors appreciate the reliability when working under city streets where interruptions impact public services and project profitability.
Beyond oil and gas applications, these screens serve as primary separators for corrosive slurries in continuous industrial operations.
The structural integrity ensures 24/7 performance without frame deformation or mesh fatigue. Chemical processing facilities benefit from the acid and alkali resistance inherent in our stainless steel construction.
When your operation cannot afford unplanned shutdowns, material quality matters.
Different shaker models require specific dimensions and mesh configurations. We support complete customization of mesh count, size, and structural parameters.
Whether you operate ZJ-series drilling rigs or XJ-series equipment, we'll match your exact specifications. Our engineering team provides detailed drawings and flowcharts for seamless integration.
International motor brands? Domestic alternatives? We accommodate your preferences while maintaining quality standards.
As a direct manufacturer with 6,300 square meters of production facilities, we control every aspect of quality and delivery.
In-stock products ship within 3 days. Custom orders deliver within 15 days through our efficient logistics network via Tianjin and Shanghai ports.
You receive complete documentation: operation manuals, maintenance guidelines, and component diagrams. Our one-year warranty backs every screen with industry training and technical guidance included.
With annual production capacity of approximately 200 sets of complete mud circulation systems, we have the scale to support projects of any size.
Every screen undergoes comprehensive inspection before shipment. We verify API RP 13C compliance using specialized sand for cut point (d100) and conductance verification.
Adhesion strength testing ensures mesh won't peel under extreme vibration. Electronic tension meters measure mesh uniformity to prevent soft spots that cause premature failure.
Salt spray corrosion testing validates longevity in marine environments. Frame flatness and parallelism stay within specified tolerances to guarantee perfect sealing with your shaker bed.
Our manufacturing facility maintains ISO 9001 Quality Management, ISO 14001 Environmental Management, and ISO 45001 Occupational Health and Safety certifications.
These aren't just certificates on the wall. They represent systematic processes that ensure consistent quality in every Stainless Steel Frame Shaker Screen we produce.
You partner with a manufacturer that understands regulatory requirements and delivers compliant products for global operations.
Q: How does this screen improve fluid recovery compared to standard options?
A: The rigid stainless steel frame maintains consistent mesh tension across the entire surface. This eliminates fluid pooling and increases conductance. You recover more usable drilling fluid with each cycle, reducing mud program costs.
Q: What's the difference between SS304 and SS316L mesh configurations?
A: SS316L contains molybdenum, providing superior resistance to chloride-induced pitting. For offshore drilling or high-salinity environments, SS316L delivers extended service life. SS304 works well for standard onshore applications.
Q: Can damaged screens be repaired in the field?
A: Minor mesh punctures can be repaired using specialized rubber plugs or epoxy patches when the frame remains structurally sound. However, extensive damage requires replacement to maintain separation efficiency and API compliance.
Q: How do I determine when replacement is necessary?
A: Replace the screen when you observe visible mesh wear or tearing. Check if the API label indicates the cut point no longer meets your current drilling phase requirements. Performance degradation in solids removal also signals replacement time.
Q: Does frame material affect vibration transfer efficiency?
A: Absolutely. High-quality stainless steel provides more efficient vibration energy transfer to the mesh surface. This enhances fine solids separation and reduces fluid loss compared to frames with inconsistent material properties or structural weaknesses.
Q: Are your screens compatible with my existing shaker equipment?
A: Our standardized designs fit mainstream shale shaker models including popular drilling rig configurations. For specialized equipment, we offer custom sizing. Contact our technical team with your shaker specifications for compatibility confirmation.
Ready to enhance your solids control performance with premium Stainless Steel Frame Shaker Screen? Contact our team at oliver@zcgukong.com for customized solutions, detailed specifications, and competitive factory-direct pricing for your operation.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
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