Precision-engineered infrastructure is necessary to sustain reliable solid control performance in challenging oil and gas drilling conditions. Shaanxi Xixian New Area Zhongcheng Machinery Manufacturing Co., Ltd.'s Stainless Steel Screen Frame supports shaker screens during intense drilling operations by acting as a high-rigidity core skeleton component. Our frames, which are made from high-quality SS304 or SS316L alloys, offer exceptional fatigue strength and tensile strengths between 515 and 620 MPa. With precisely machined channels that precisely match sealing strips, our frames, which are certified to ISO 9001/14001/45001 standards and verified by HSE, TÜV, and BV, guarantee zero leakage under extreme vibration. With a yearly production capacity of 200 sets and more than 30 years of experience in machinery manufacturing, we offer factory-direct solutions that can be tailored to both onshore and offshore high-strength drilling scenarios.
Drilling fluid management depends on reliable separation technology. Your shaker screen's performance directly impacts operational efficiency and cost control.
Early screen failure is avoided with a sturdy frame. Mud completely avoids the mesh when frames corrode or bend. This results in expensive downtime and damage to downstream equipment.
Strict flatness specifications within ±0.5mm are maintained by our frames. This guarantees uniform tension distribution throughout the whole screen. The throughput will be up to 15% higher than with subpar frames.
Sealing strips with a precise mechanical fit are accommodated by the precisely machined channels. By doing this, the mud leakage that occurs during high-frequency vibration cycles in standard frames is eliminated.
| Parameter | Specification |
|---|---|
| Material Grade | SS304 / SS316L |
| Tensile Strength | 515-620 MPa |
| Flatness Tolerance | ±0.5mm |
| Temperature Range | -196°C to 800°C |
| Corrosion Resistance | PREN > 24 (316L grade) |
| Compliance Standards | ASTM A240, ISO 9001 |
| Magnetic Properties | Non-magnetic (annealed state) |
| Frame Compatibility | Major global shaker brands |
| Customization | Dimensions, configurations available |
We select premium stainless steel grades based on your operating environment for our Stainless Steel Screen Frame. SS304 provides excellent general corrosion resistance for standard drilling operations.
For offshore or chemically aggressive environments, SS316L offers enhanced protection. The higher molybdenum content delivers superior resistance to chloride-induced pitting and crevice corrosion.
Both alloys maintain structural integrity across extreme temperature fluctuations. Your frames won't warp during thermal cycling in desert heat or arctic conditions.
The high modulus of elasticity prevents frame bowing under sustained mesh tension. This mechanical stability extends screen life significantly compared to aluminum alternatives.
Our 6,300-square-meter production facility in Xingping City employs advanced CNC laser cutting technology. This ensures consistent dimensional accuracy for every frame we produce.
Robotic welding systems create uniform, high-strength joints. Each weld undergoes visual and penetrant testing to verify structural integrity.
After fabrication, frames receive electropolished finishing. This process removes surface inclusions and creates a chromium-rich oxide layer that resists organic acids and drilling fluid additives.
Final inspection includes flatness measurement, parallelism verification, and dimensional checks. Only frames meeting our strict tolerances proceed to packaging.
Saltwater environments demand exceptional corrosion resistance. Our SS316L frames withstand continuous exposure to high-salinity drilling fluids without degradation.
The rigid structure maintains performance during rapid penetration rates. You'll process complex geological formations without frame deformation or mesh failure.
Urban infrastructure projects generate high-viscosity mud with massive solid volumes. Our frames prevent blinding by maintaining optimal mesh tension.
The superior flatness eliminates dead spots that reduce separation efficiency. Your equipment maintains consistent throughput throughout extended drilling cycles.
Standard drilling sites benefit from our frames' vibration resistance. The precision seal prevents mud bypass even under extreme shaker frequency.
Compatible with drilling rigs including ZJ90, ZJ70, ZJ50, and XJ series models. We supply frames that integrate seamlessly with your existing solid control systems.
Every drilling operation presents unique requirements. We offer complete dimensional customization to match legacy equipment or new specifications.
Our technical team provides comprehensive support including engineering drawings, flowcharts, and component diagrams. You'll receive detailed operation and maintenance manuals with every order.
Factory-direct pricing eliminates intermediary markups. Our efficient logistics network ensures convenient access to Tianjin and Shanghai ports for international shipments.
In-stock products ship within 3 days. Custom orders deliver within 15 days, minimizing your procurement lead time.
All frames include a one-year warranty. Our professional service team offers industry training, technical guidance, and complete project solutions.
The ISO 9001 Quality Management System is followed throughout our manufacturing procedures. Environmental responsibility complies with ISO 14001 certification standards.
The ISO 45001 Occupational Health and Safety Management guidelines are in line with worker safety. Our dedication to operational excellence is validated by HSE system certification.
Independent confirmation of product quality is provided by third-party validation from TÜV and BV. These certificates show that we follow global best practices.
Before being shipped, every frame is put through a thorough inspection. To guarantee dependable performance, we check adhesion strength, mesh tension uniformity, and frame shape.
Q: Why choose stainless steel over aluminum frames?
A: Stainless steel delivers significantly higher fatigue resistance. Aluminum frames suffer oxidation-related failures in humid environments, while our stainless construction maintains integrity throughout extended service life.
Q: Can frames be refurbished after screen wear?
A: Yes. Our high-quality frames support multiple mesh replacements. You can strip, re-tension, and re-weld frames several times, substantially reducing long-term operational expenses.
Q: How does frame rigidity impact separation efficiency?
A: Rigid frames ensure uniform tension across the entire screen surface. This eliminates performance-reducing dead spots and can increase your throughput by up to 15% compared to flexible frames.
Q: Are custom dimensions available for older equipment?
A: Absolutely. Our CNC laser cutting and robotic welding capabilities accommodate any dimensional requirement. We manufacture custom Stainless Steel Screen Frame solutions for all OEM vibratory and static separators.
Q: What delivery timeframe should I expect?
A: Standard configurations ship within 3 days. Custom specifications deliver within 15 days from order confirmation, ensuring minimal disruption to your procurement schedule.
Q: Do frames require special maintenance?
A: Minimal maintenance required. Regular inspection for physical damage and periodic cleaning maintains optimal performance. The corrosion-resistant construction eliminates the coating maintenance needed with carbon steel alternatives.
Ready to enhance your solid control performance? Our engineering team is prepared to discuss your specific requirements and provide tailored Stainless Steel Screen Frame solutions. Contact Us today at oliver@zcgukong.com for technical specifications and quotations.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
