Shaanxi Xixian New Area Zhongcheng Machinery Manufacturing Co., Ltd. delivers enterprise-grade Hook Strip Flat Shaker Screen solutions engineered for demanding drilling environments. Our screens feature multi-layer stainless steel mesh (SS304/SS316L) integrated with perforated metal backing plates through advanced bonding technology. With flat hookstrip structure ensuring integral molding, these screens achieve vibration resistance, high throughput, and quick installation without leakage. Compliant with API RP 13C and ISO 9001 standards, our products offer mesh counts ranging from API 20 to API 325, custom sizing options, and factory-direct supply from our 6,300 m² production facility in Xingping. Supporting drilling rigs from ZJ90 to XJ350, we deliver 200+ units annually with strong technical expertise.
The Hook Strip Flat Shaker Screen represents a fundamental advancement in solids control technology for oil and gas drilling operations. This filtration component addresses critical industry challenges including excessive drilling fluid loss and costly downtime during screen replacements.
Our screens consist of 2-3 layers of precision-woven stainless steel wire mesh bonded to robust perforated metal backplates. This composite structure provides essential support while dispersing high-frequency vibration impacts effectively.
The standardized hooked edges integrate seamlessly with mainstream shaker tensioning systems. This design ensures the screen remains taut during operation, preventing flapping and premature wire fatigue. Operators benefit from reduced maintenance intervals and consistent particle separation throughout the screen's operational life.
| Parameter | Specification |
|---|---|
| Mesh Material | SS304 / SS316L Stainless Steel |
| Mesh Count Range | API 20 to API 325 |
| Structure | Multi-layer (2-3 layers) composite |
| Backing Support | Perforated metal plate |
| Edge Type | Flat hookstrip, integral molding |
| Tensioning Angle | 45° to 60° |
| Separation Standard | API RP 13C (D100 cut point) |
| Corrosion Resistance | High-grade stainless steel |
| Installation Type | Quick-mount hook system |
| Compatibility | Swaco, Derrick, Brandt, and major brands |
| Dimensions (mm) | Compatible Shaker Model |
|---|---|
| 697×1053 | Derrick FLC2000 |
| 695×1050 | Derrick FLC500 |
| 697×846 | FLC313M |
| 903×1155 | BEM-3 |
| 1212×1141 | ALS-2 |
| 915×1150 | LCM-2D |
The robust perforated backing plate disperses impact forces from high-frequency vibrations. This structural integrity extends service life significantly, with quality screens operating 100-300 hours depending on G-force and solids concentration.
Your drilling operations demand reliability. Our screens maintain mesh tension verification through specialized gauges, ensuring even pull across the entire surface.
Standardized dimensions enable quick screen replacement, minimizing costly downtime. The lightweight structure simplifies handling and transport compared to heavier frame alternatives.
Field teams appreciate the straightforward installation process. You can complete screen changes in minutes, not hours, keeping your operations running smoothly.
We offer flexible mesh sizes to meet diverse drilling requirements. From coarse API 20 for high-volume applications to fine API 325 for precise separation, you can specify the exact configuration needed.
Custom sizing and mesh count options ensure optimal performance for your specific geological conditions and mud system requirements.
Our SS316L variant provides exceptional chloride-induced stress corrosion resistance for offshore saltwater environments. For standard water-based muds, SS304 offers excellent performance with cost efficiency.
The multi-layer composite design achieves precise solid-phase separation. Wire diameters are engineered for high tensile strength, maintaining structural integrity under continuous mechanical stress.
Deep well drilling generates heavy mud loads and high G-forces. Our Hook Strip Flat Shaker Screen withstands extreme mechanical stress without blinding, maintaining consistent throughput.
You need screens that perform reliably when drilling through abrasive formations. The bonding strength between wire mesh and backing plate prevents layer delamination under demanding conditions.
Saltwater exposure accelerates equipment degradation. The SS316L material specification resists corrosion while maintaining fine particle separation capabilities essential for offshore mud systems.
Your offshore rigs benefit from screens engineered specifically for marine environments, reducing replacement frequency and operational costs.
Horizontal Directional Drilling (HDD) and slurry shield tunneling require effective bentonite slurry recycling. Our screens handle high volumes of abrasive solids across variable geological conditions.
Construction projects demand versatile equipment. The same technology that serves oil drilling excels in civil applications, providing consistent performance across industries.
Every screen undergoes rigorous inspection before leaving our manufacturing facility. We conduct API RP 13C Cut Point Testing to verify D100 separation accuracy, ensuring precise particle size removal.
Conductance testing confirms fluid flow capacity meets specifications. Dimensional accuracy checks guarantee compatibility with major shaker brands including Swaco, Derrick, and Brandt.
Our ISO 9001 certified quality management system ensures consistent production standards. Bonding strength analysis prevents adhesion failures between mesh layers and backing plates.
You receive documentation including engineering drawings, component diagrams, and operation manuals with each order. This comprehensive technical support package enables your team to maximize screen performance and longevity.
Zhongcheng Machinery offers complete customization for dimensions, mesh configurations, and material specifications. Our engineering team collaborates with you to design screens matching your exact drilling parameters.
As a direct manufacturer with independent production capabilities, we control design, quality, and delivery timelines. No intermediary markups mean you receive factory-direct pricing with cost advantages.
In-stock standard specifications ship within 3 days. Custom orders deliver within 15 days, supported by our efficient logistics network through Tianjin and Shanghai ports.
Our professional technical team provides engineering support including flowcharts, technical guidance, and industry training. You gain a partner committed to your operational success, backed by one-year warranty coverage.
Q: Why is uniform tension critical for screen performance?
A: Uniform tension prevents the screen from flapping against the shaker bed. This flapping causes premature wire fatigue and tearing, dramatically shortening screen life. Proper tensioning through precision-engineered hook strips distributes stress evenly across the entire surface.
Q: How do I select between SS304 and SS316L material?
A: SS304 suits most water-based muds and provides excellent performance for standard drilling conditions. SS316L becomes mandatory for high-salinity environments or oil-based muds due to superior corrosion resistance against chloride exposure.
Q: What does the API number specification mean?
A: The API number indicates the D100 separation point based on API RP 13C standards. This standardized measurement allows direct performance comparison between different manufacturers, ensuring you select screens appropriate for your particle size requirements.
Q: Can damaged screens be repaired in the field?
A: Small punctures can be temporarily repaired using specialized silicone or rubber plugs. This extends service life provided the overall mesh tension integrity remains intact. However, significant damage requires complete screen replacement for optimal performance.
Q: What factors affect screen lifespan?
A: Operating lifespan depends primarily on G-force settings, solids concentration, and particle abrasiveness. High-quality screens typically achieve 100-300 operating hours. Proper shaker setup, appropriate mesh selection, and regular inspection maximize longevity.
Q: Are your screens compatible with my existing shaker equipment?
A: Our standardized dimensions ensure compatibility with mainstream shale shakers from major manufacturers. We can verify compatibility for your specific model and provide custom sizing if needed for proprietary equipment.
Ready to enhance your drilling operations with our reliable Hook Strip Flat Shaker Screen filtration technology? Contact our team at oliver@zcgukong.com for customized specifications, technical consultation, and competitive factory-direct pricing. We deliver solutions that work.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
