The ZC Steel-Timber Foundation, a professional-grade composite structural support base designed especially for large solid control equipment in drilling operations, is presented by Shaanxi Xixian New Area Zhongcheng Machinery Manufacturing Co., Ltd. With a remarkable load-bearing capacity of 50 to 200 tons per square meter, this unique foundation combines anti-corrosion timber components with high-strength steel frameworks. Our products creates a corrosion-resistant, long-lasting composite structure supported by ISO 9001/14001/45001 certifications and authorized by HSE, TÜV, and BV authorities by combining steel rigidity with timber shock absorption qualities. Our factory-direct supply strategy guarantees reasonable pricing and thorough technical support for your drilling projects thanks to our more than 30 years of experience in machinery manufacturing.
Traditional concrete foundations often create challenges at drilling sites. They require extended curing times, generate environmental concerns, and lack portability.
Your drilling operations demand flexibility. Moving between well sites shouldn't mean starting foundation construction from scratch each time.
Our composite design addresses these pain points directly. The steel framework provides structural integrity while engineered timber delivers shock absorption capabilities that protect your valuable equipment.
This combination creates a foundation that performs reliably across diverse terrain conditions. From soft soil formations to sandy substrates, the system adapts to your site requirements.
| Parameter | Specification |
|---|---|
| Load-Bearing Capacity | 50-200 t/m² |
| Weight Reduction vs. Traditional | 30%-50% lighter |
| Steel Grade | High-strength structural steel |
| Steel Surface Treatment | Hot-dip galvanizing/Anti-corrosion coating |
| Timber Treatment | Pressure impregnation (anti-corrosion & moisture-proof) |
| Connection Method | High-strength bolts with anti-loosening fasteners |
| Service Life | 10+ years under normal conditions |
| Installation Time | 1-2 days for complete setup |
| Reusability | Multiple drilling campaigns (5-8 years) |
| Recovery Rate | 100% disassembly and reuse |
| Certifications | ISO 9001/14001/45001, HSE, TÜV, BV |
| Model | Length (mm) | Width (mm) | Height (mm) |
|---|---|---|---|
| ZCGM2020 | 2000 | 2000 | 200 |
| ZCGM2520 | 2500 | 2000 | 200 |
| ZCGM3022 | 3000 | 2200 | 200 |
| ZCGM4020 | 4000 | 2000 | 200 |
| ZCGM6022 | 6000 | 2200 | 200 |
| ZCGM8024 | 8000 | 2400 | 200 |
| ZCGM1025 | 10000 | 2500 | 200 |
Your equipment investment deserves a foundation that won't compromise. Our composite structure merges the best properties of both materials.
The steel components deliver unmatched rigidity. They form the backbone that carries extreme loads without deformation or settlement.
Engineering timber contributes natural toughness and vibration damping. When your mud pumps, agitators, or shale shakers operate at full capacity, the timber layers absorb operational vibrations.
Reinforced connection points use high-strength bolts with anti-loosening fasteners. This prevents structural separation during intensive drilling operations.
The integrated design maintains exceptional stability. Equipment displacement and damage risks drop significantly compared to conventional mounting solutions.
Transportation logistics can make or break project timelines. We've engineered our foundations with mobility as a core design principle.
Each module weighs 30% to 50% less than equivalent all-steel or concrete alternatives. This weight reduction translates directly to lower transportation costs.
Truck-friendly dimensions allow easy delivery to remote well sites. Mountainous terrain and areas with limited road access become manageable destinations.
The detachable modular design eliminates heavy lifting equipment requirements. Your crew can manually handle individual components during assembly and disassembly.
Installation markers and clear numbering systems guide quick setup. Even teams new to the system can achieve proper installation following our detailed manuals.
This modularity delivers real value. When you complete one drilling site, simply disassemble the foundation and relocate it to your next project location.
Drilling sites expose equipment to aggressive conditions. Mud, chemical additives, rainwater, and humidity constantly attack foundation materials.
We've protected every vulnerable point. Steel components undergo hot-dip galvanizing or receive specialized anti-corrosion coatings that create impenetrable barriers.
The timber receives pressure impregnation treatment. This process forces protective chemicals deep into the wood structure, preventing mold, rot, and insect damage.
Contact surfaces between steel and timber feature wear-resistant gaskets. These components reduce friction during equipment operation and foundation transport cycles.
The result? A foundation system that maintains structural integrity across 10+ years of drilling operations. Your investment continues performing long after conventional foundations would require replacement.
Versatility defines modern drilling operations. Your foundation system should match that flexibility with broad equipment compatibility.
The Steel-Timber Foundation excels as a mounting base for various solid control equipment. Mud pumps, agitators, shale shakers, vacuum degassers, and centrifuges all operate optimally on our composite base.
Terrain adaptability extends your operational range. Soft soil, sandy substrates, and hilly regions present no obstacles to proper installation and stable performance.
We customize dimensions and load grades to match your specific equipment models. Whether you're running ZJ90 drilling rigs or XJ350 workover rigs, we engineer foundations that align perfectly with your machinery footprint.
This compatibility extends to both onshore and offshore drilling applications. Coastal environments with high moisture content remain within our design parameters.
Project economics improve when foundation costs distribute across multiple drilling campaigns. Our system delivers exactly this advantage.
After completing operations at one well site, you disassemble the modules. Transport them to your next location and reinstall within 1-2 days.
This reusability eliminates repeated foundation construction expenses. Compare this to one-time concrete pours that represent sunk costs at every new site.
Environmental benefits align with modern sustainability requirements. The engineering timber comes from renewable resources with minimal production environmental impact.
Steel components enter recycling streams at end-of-life. This circular material flow supports low-carbon operational profiles and complies with environmental regulations.
Reduced heavy machinery rental periods cut costs further. No concrete mixers, no extended site preparation, no multi-day curing waits.
Time is money at drilling sites. Every day spent on preparation delays revenue-generating operations.
Our Steel-Timber Foundation installs in 1-2 days maximum. This timeline includes site leveling, module placement, and complete structural assembly.
The process requires no specialized concrete work. You avoid the typical pour-cure-cure cycle that consumes weeks with traditional foundation approaches.
Installation follows straightforward splice-and-fasten methodology. Position modules according to installation drawings, then secure using provided fasteners.
Each component carries clear position markings and identification numbers. This labeling system prevents assembly errors and maintains quality standards across different installation crews.
Your operators master the process quickly. Detailed installation manuals provide step-by-step guidance that builds confidence and competence.
Site transitions become efficient operational moves rather than major construction projects. This agility enhances your competitive position in dynamic drilling markets.
Q: Is it possible to alter the foundation's measurements for non-standard equipment?
A: Definitely. We offer complete customization in addition to our basic size options, depending on your unique equipment footprint, weight distribution needs, and shipping container limitations. Our technical team will create a foundation solution that precisely suits your equipment criteria.
Q: What is the system's performance in very cold climates?
A: For arctic and high-altitude applications, we use specialized frost-proof timber treatments and low-temperature resistant steel types. These materials guarantee structural integrity in drilling situations around the world by preventing brittle fractures in temperatures as low as -40°C.
Q: What maintenance schedule do you recommend?
A: Minimal upkeep keeps the system performing optimally. We recommend inspecting weld seams and connection points during each site transition. Clear debris from timber gaps and apply paint touch-ups to exposed steel areas. This basic maintenance routine maximizes reusability across multiple drilling campaigns.
Q: Is the foundation suitable for soft or marshy terrain?
A: Yes. For low bearing capacity formations like marshlands, we recommend staggered laying patterns or customized extra-thick mat configurations. These design adjustments increase the overall load-bearing surface area, distributing equipment weight effectively across challenging soil conditions.
Q: How many times can the foundation be reused?
A: With proper maintenance, a single foundation system serves reliably across 5-8 years of multiple drilling campaigns. The 100% recovery rate at site transitions means you're making a long-term investment rather than a consumable purchase. This reusability delivers exceptional total cost of ownership advantages.
Q: What lifting equipment is required for transport and installation?
A: Each foundation module features recessed lifting eyes designed for standard rigging equipment. The lightweight, modular design often allows manual handling for positioning, though small forklifts or site cranes expedite the process for larger installations.
Ready to upgrade your drilling site infrastructure with our Steel-Timber Foundation? Contact our team at oliver@zcgukong.com for technical specifications, customization options, and competitive factory-direct pricing. We deliver solutions that match your operational requirements.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
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