Shaanxi Xixian New District Zhongcheng Machinery Manufacturing Co., Ltd. delivers enterprise-grade ZC Screw Conveyor systems engineered for continuous, dust-free material transport in demanding industrial environments. It achieves a maximum single drive length of 15m with modular multi-stage combinations extending up to 30m, delivering capacities ranging from 15-45m³/h. Certified under ISO 9001/14001/45001 and approved by HSE, TÜV, and BV, this totally enclosed solution features anti-clogging design, flexible installation configurations, and minimal maintenance requirements. Trusted across drilling waste, sludge treatment, mining, chemical processing, and construction sectors worldwide, our systems combine proven reliability with competitive factory-direct pricing backed by comprehensive technical support.
| Model | ZCLS(G)250×250-L | ZCLS(G)315×315-L | ZCLS(G)355×315-L | ZCLS(G)400×355-L |
| Structure Form | G - Tubular / U - U-Trough | |||
| Screw Diameter (mm) | 250 | 315 | 355 | 400 |
| Screw Pitch (mm) | 250 | 315 | 315 | 355 |
| Screw Length (m) | 2～20 | |||
| Screw Speed (rpm) | ≤90 | ≤80 | ≤75 | ≤71 |
| Motor Power (kW) | 7.5 | 11 | 11 | 15 |
| Conveying Capacity (t/h) | ≤25 | ≤32 | ≤40 | ≤50 |
| Theoretical Weight (kg) | Subject to actual configuration | |||
| Dimension (mm) (L×W×H) | 340×400-L | 425×500-L | 480×550-L | 540×600-L |
Your operational environment matters. Our fully sealed trough structure prevents material spillage, leakage, and odor diffusion during transport. This design significantly improves your wellsite safety while meeting stringent environmental compliance standards.
We don't use standard carbon steel flights. Your Screw Conveyor features helical blades crafted from wear-resistant alloy steel or reinforced with hard-facing tungsten carbide. This extends service life by 3-5 times compared to conventional options.
For chemical, food, and pharmaceutical applications requiring corrosion resistance and material purity, we offer SS304 or SS316L stainless steel models with polished surfaces that prevent contamination.
You'll benefit from our single drive unit combining motor and reducer. This configuration delivers high torque with a simple structure, handling high-load starts effortlessly while reducing your maintenance complexity.
Your site layout is unique. Our sectional modular design allows flexible length and angle adjustments, adapting seamlessly to various Drilling Waste Management Systems or production line configurations without costly modifications.
Operating in hazardous areas requires specialized protection. We provide power systems compliant with diverse industry standards. For oil drilling environments, your equipment features high-grade explosion-proof motors and control systems meeting Exd II BT4/CT4 specifications.
Your safety comes first. Each U-shaped chute includes anti-slip covers and safety barriers. Pull-cord switches and emergency stop buttons ensure immediate shutdown capability during unexpected situations.
You won't experience unexpected failures. Our systems support overload protection and emergency shut-off functions, ensuring safe operation even under extreme conditions in hazardous areas.
Your drilling operations generate substantial cuttings. Our Screw Conveyor connects shale shakers, cutting dryers, filter presses, and collection hoppers, creating an automated closed-loop system that eliminates manual handling while improving site cleanliness.
Dealing with stringy materials and dewatered sludge? Our shaftless design prevents center shaft wrapping, solving the clogging issues typical in hydraulic systems while maintaining continuous operation.
You need hygienic material transport. Polished stainless steel models provide contamination-free handling for fine powders, pigments, and food-grade materials. CIP (Clean-In-Place) designs simplify sanitization between production runs.
Transporting abrasive materials at high temperatures demands robust engineering. Heavy-duty reinforced flighting moves mineral ores or hot clinker exceeding 400°F, while the enclosed design protects your operators from extreme heat and hazardous dust.
Assess Your Capacity Needs: Calculate based on screw diameter, pitch, and trough loading percentage (typically 15%, 30%, or 45% depending on material characteristics).
Measure Total Distance: Consider both horizontal runs and elevation changes to determine single-drive or modular multi-stage configurations.
Evaluate Material Properties: Wet, viscous cuttings require U-trough designs for easy cleaning. Dry powders and granules perform better in tubular configurations with tilt angles reaching 20°-45°.
Tubular Design: Fully enclosed with excellent pressure resistance. Minimal material residue makes this ideal for dry powders, cement, and barite powder applications requiring large-angle lifting.
U-Trough Design: Top cover opens easily for inspection and cleaning. Most commonly used in Solids Control Systems where wet, viscous cuttings accumulate and require frequent maintenance access.
You receive equipment that meets exacting standards. Our quality control process includes:
Dynamic Balancing: Every screw assembly meets G2.5 standards, preventing vibration and premature bearing failure during operation.
Weld Integrity: Dye Penetrant Testing (DPT) or X-ray inspection on flight-to-pipe welds ensures they withstand torsional stress from heavy material loads.
Dimensional Accuracy: Precision laser alignment verifies pitch consistency and run-out tolerances throughout the assembly.
Material Certification: Mill Test Reports (MTRs) confirm chemical composition and hardness levels on Rockwell C scale for all flighting components.
No-Load Testing: Minimum 4-hour factory run-tests monitor decibel levels, bearing temperature rise, and drive-train torque efficiency before shipment.
Your projects demand recognized standards. Our manufacturing follows CEMA (Conveyor Equipment Manufacturers Association) guidelines, ensuring precise screw-to-trough clearance that minimizes material fallback and energy loss.
Frequently Asked Questions
Q: What differentiates shafted from shaftless designs?
A: Shafted conveyors offer higher structural rigidity for long spans and heavy loads. Shaftless models excel with sticky, viscous, or stringy materials that would clog a center pipe. Your material characteristics determine the optimal configuration.
Q: How do you calculate the correct capacity?
A: Capacity calculation considers screw diameter, pitch, rotational speed (RPM), and trough loading percentage. We'll help you determine specifications based on your material density and desired throughput.
Q: Can these conveyors handle vertical applications?
A: Yes. Specialized high-speed vertical units use centrifugal force to keep material against the wall, allowing 90-degree elevation when your layout requires vertical transport.
Q: How do you extend service life with abrasive materials?
A: We utilize hardsurfacing treatments like Tungsten Carbide spray or AR-steel flighting. For extremely abrasive applications, thickened edges and wear-resistant alloy construction extend operational life significantly.
Q: What causes conveyor failure and how do you prevent it?
A: Most failures result from excessive deflection due to improper hanger bearing spacing or torque spikes from material over-filling. Our CEMA-compliant design calculations prevent both issues through proper engineering.
Q: What maintenance does the system require?
A: Your maintenance needs remain minimal. Regular inspections of bearing temperature, drive belt tension, and blade wear constitute primary tasks. The enclosed design protects internal components from environmental contamination.
You receive equipment matched to your specifications. We support customization of:
Your project success matters. We provide:
In-Stock Products: Shipping within 3 days of order confirmation.
Customized Orders: Delivery within 15 days, even for complex configurations.
Our efficient logistics network partners with major freight providers, offering convenient access to Tianjin and Shanghai ports for streamlined international shipping.
Ready to optimize your material handling process with Screw Conveyor? Contact our team at oliver@zcgukong.com for customized solutions, technical specifications, and competitive quotations for your next project.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
