Zhongcheng Machinery's Mud Drying Shaker represents a breakthrough in drilling waste management, delivering up to 90% drilling fluid recovery through advanced high-G force technology. Our equipment features dual-motion configurations—linear and elliptical—with vibration intensity reaching ≤8.2G, ensuring maximum dehydration efficiency.
Certified under ISO 9001/14001/45001 standards and approved by HSE, TÜV, and BV authorities, this system reduces Oil on Cuttings (OOC) to industry-leading levels. With over 30 years of manufacturing expertise and a 6,300-square-meter production facility in Xingping, we deliver equipment that transforms wet cuttings into disposable solids while recovering expensive synthetic-based and oil-based mud for immediate reuse.
Processing drilling waste requires more than standard vibration equipment. Your operation demands precision-engineered solutions that balance aggressive dewatering with screen longevity.
Our system employs a wedge-locking screen replacement mechanism. You'll complete screen changes in under five minutes, drastically cutting downtime during critical drilling phases. The Variable Frequency Drive (VFD) allows real-time adjustment of vibration parameters, adapting instantly to viscosity changes in synthetic-based mud or shifts in cuttings composition.
The dual-motor linear trajectory design optimizes material residence time on the screen surface. This engineering approach disrupts liquid surface tension more effectively than circular motion patterns, forcing liquid-solid separation even with highly viscous materials.
| Model | ZCZS/T703G | ZCZS/Z584G |
| Motion Type | Elliptical Motion | Linear Motion |
| Capacity (m³/h) | 140 | 180 |
| Motor Power (kW) | 2.2+1 | 2.4+2.4 |
| G-Force (g) | ≤8.2 | ≤8.2 |
| Screen Screen Size & Qty | 700mm×1050mm-3 | 585mm×1165mm-4 |
| Adjustable deck angle (°) | -1～+5 | -1～+5 |
| Theoretical Weight (kg) | 1550 | 1630 |
| Dimension (mm) (L×W×H) | 2970×1750×1380 | 2970×1750×1380 |
Your offshore and onshore drilling sites face strict environmental regulations on discharge limits. The Mud Drying Shaker processes primary shaker discharge, reducing OOC and WOC levels to meet or exceed regulatory thresholds. In deepwater operations, the equipment's closed-loop design integrates seamlessly with zero-discharge systems.
Urban HDD projects demand clean worksites and minimal fluid waste. Our equipment transforms slurry into shovelable cuttings, simplifying transport logistics and reducing disposal volumes by 60-70%. The compact footprint fits within constrained urban construction zones.
Mining tailings and industrial sludge require continuous heavy-duty processing. The reinforced deck structure withstands abrasive materials, while the high-conductance pyramid screens resist blinding in high-density slurries. Your operation maintains throughput even in corrosive chemical environments.
Hydraulic fracturing operations generate massive volumes of contaminated fluids. Our system reclaims base fluids while producing dry solids suitable for landfill acceptance, cutting waste management costs by up to 50%.
High-G vibration between 7.5G and 8.5G breaks liquid surface tension that standard shakers cannot overcome. This intensity forces retained fluids from cuttings pores, recovering expensive drilling mud that would otherwise be lost. Each percentage point of moisture reduction translates to hundreds of barrels of saved mud annually.
We've engineered wear points with replaceable components. The screen frame uses impact-resistant composite materials rather than traditional metal, extending service life by 20-30%. Vibration motors feature sealed bearings with 2,000-hour lubrication intervals, reducing maintenance frequency.
Your drilling parameters change constantly. The VFD control panel allows operators to adjust vibration intensity without stopping the unit. When switching from water-based to synthetic-based mud, you'll dial in optimal settings in seconds rather than hours.
Regulatory bodies increasingly demand proof of waste minimization. Our system's performance documentation demonstrates measurable OOC reduction, supporting your environmental permit applications. The enclosed design prevents aerosol generation, meeting air quality standards in sensitive areas.
Every unit undergoes comprehensive Factory Acceptance Testing (FAT) before shipment:
Vibration Analysis: Digital sensors verify balanced G-force distribution across the entire deck surface, eliminating dead zones that reduce separation efficiency.
Thermal Imaging: We monitor motor bearing temperatures during 4-8 hour continuous operation tests, identifying potential friction issues before they cause field failures.
Screen Seal Integrity: Pneumatic pressure testing ensures zero bypass of fine solids through sealing systems—critical for maintaining mud properties.
Coating Verification: Dry film thickness measurements confirm corrosion protection meets offshore salt-spray requirements, extending equipment life in harsh marine environments.
This testing protocol reflects our ISO 9001 quality management system, delivering equipment that performs to specification from day one.
Customization Options for Your Specific Requirements
No two drilling operations are identical. We provide tailored configurations:
Our technical team provides complete engineering support, including flow diagrams, component specifications, and installation drawings. With production capacity of 200 systems annually, we maintain flexibility for urgent project timelines.
Fast Turnaround Times:
Comprehensive Documentation Package:
After-Sales Commitment:
Q: How does the equipment achieve such low moisture content?
A: The combination of high G-force vibration (up to 8.2G) and optimized linear motion trajectory creates mechanical forces that overcome capillary retention in cuttings. The extended residence time on high-conductance screens allows thorough drainage, typically achieving 10-15% moisture content compared to 25-30% from standard shakers.
Q: What maintenance schedule should I follow?
A: Routine maintenance is minimal: lubricate vibration motor bearings every 2,000 operating hours, inspect screen seals weekly, and check tension on mounting bolts monthly. The wedge-lock screen system eliminates time-consuming frame disassembly. Most operators report less than 2 hours monthly maintenance per unit.
Q: Can I adjust G-force during operation for different mud types?
A: Yes, the VFD control system allows real-time adjustment without stopping the unit. When transitioning from water-based to oil-based mud, simply increase motor speed to compensate for higher viscosity. The control panel displays current G-force readings for precise tuning.
Q: Why is my screen blinding despite high vibration?
A: Screen blinding typically indicates mesh size mismatch with your mud's surface tension characteristics. We recommend switching to pyramid-pattern screens with 40-60% higher conductance than flat screens. Our technical team can analyze your mud properties and recommend optimal mesh configurations.
Q: How does this equipment integrate with my existing solids control system?
A: The equipment mounts downstream of your primary shale shaker, processing its discharge. We provide adapter chutes compatible with standard shaker outputs. The recovered fluid drains directly into your active mud system, requiring no additional pumps or tanks in most configurations.
Ready to reduce drilling waste costs and enhance environmental compliance with our reliable Mud Drying Shaker. Our engineering team will design a solution matching your exact operational requirements.
Contact Us today: oliver@zcgukong.com for technical specifications, pricing, and delivery schedules tailored to your project timeline.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
