Shaanxi Xixian New Area Zhongcheng Machinery Manufacturing Co., Ltd. specializes in manufacturing high-performance Composite Frame Screens engineered for demanding solids control applications. Our screens feature multi-layer stainless steel mesh thermally bonded to a reinforced polyurethane composite frame through precision integrated molding technology. The unique corrugated mesh structure expands the effective filtration area by 25-30% compared to conventional flat designs, significantly improving separation efficiency and preventing premature screen blinding. Compliant with API RP 13C and ISO 9001 standards, our products deliver stable screening performance in viscous and high-solid drilling fluid conditions. With factory-direct supply, we support full customization of mesh count and dimensions backed by comprehensive technical support and a one-year warranty.
Your drilling operations demand reliability under extreme conditions. That's why our screens incorporate glass-fiber-reinforced polymer frames that resist chemical corrosion far better than traditional steel alternatives.
The high-tension injection molding process we employ creates a stable screening area that maintains structural integrity even under 8.0 G-force vibrations. You'll notice immediate improvements in drilling fluid recovery rates and reduced downtime for screen replacements.
Our proprietary bonding technology prevents the delamination issues common in corrosive mud systems. The mesh layers remain securely attached throughout the screen's extended service life, ensuring consistent separation performance.
| Parameter | Specification |
|---|---|
| Frame Material | Glass-fiber reinforced polyurethane (PU) composite |
| Mesh Material | 304/316L stainless steel |
| Mesh Layers | 2-3 layers with gradient configuration |
| Temperature Resistance | Up to 150°C (302°F) |
| Weight Reduction | 20-30% lighter than steel frame screens |
| Compliance Standards | API RP 13C, ISO 9001 |
| Frame Structure | Integrated molding with internal reinforcement ribs |
| Mesh Bonding Method | Thermal fusion technology |
| Vibration Resistance | Up to 8.0 Gs continuous operation |
| Standard Sizes | Customizable to match shaker models (ZJ/XJ series compatible) |
| Dimensions (mm) | Compatible Shaker Model |
|---|---|
| 585×1165 | SWACO MONGOOSE |
| 635×1253 | Brandt KING COBRA |
| 913×650 | Brandt VSM300 |
| 720×1220 | Kemtron/Elgin KPT Series |
| 712×1180 | D380 |
Precision Engineering for Perfect Fit
Our screens are designed for seamless compatibility with mainstream shale shakers. You'll experience secure installation with no bypass of solids, thanks to precise dimensional tolerances that ensure perfect sealing within wedge or pneumatic clamping systems.
Superior Structural Strength
The composite frame provides exceptional rigidity and impact resistance. Your screens won't deform under high load conditions, maintaining screening efficiency throughout their operational life.
Extended Lifespan Reduces Your Costs
Premium wear-resistant mesh combined with reinforced bonding technology significantly extends screen lifespan. You'll replace screens less frequently, reducing both material costs and labor hours for maintenance.
Enhanced Screening Performance
Our optimized mesh design delivers excellent conductance and precise cut-point control. You'll recover more valuable drilling fluid while achieving better separation of solid particles.
Lightweight Design Benefits
Compared to traditional metal frame screens, our composite construction reduces weight substantially. Your crew will appreciate easier handling, and you'll save on transportation costs while extending shaker motor longevity.
Unmatched Corrosion Resistance
The composite material remains inert when exposed to acidic and alkaline drilling fluids. This makes our screens especially suitable for offshore drilling and high-salinity environments where steel frames deteriorate rapidly.
Onshore Drilling Operations
Our screens excel in conventional land-based drilling where dust, temperature variations, and continuous operation demand durable equipment. The stable structure maintains screening efficiency across extended drilling campaigns.
Offshore and Deepwater Platforms
High salinity and humidity rapidly degrade conventional steel components. Our Composite Frame Screen delivers uninterrupted solids control in marine environments where equipment reliability is critical to operational continuity.
High-Solid and Viscous Mud Systems
When drilling through challenging formations that generate heavy solids loading, our corrugated mesh structure prevents screen blinding. You'll maintain consistent flow rates and separation efficiency even in the most demanding conditions.
Environmentally Sensitive Projects
In closed-loop drilling systems where fluid recovery and waste minimization are priorities, our screens provide precise cut points that maximize fluid reuse. This reduces your total cost of ownership while supporting environmental compliance.
Geothermal and High-Temperature Drilling
The thermally stabilized composite maintains structural integrity under extreme heat where standard screens would soften or warp. You can operate confidently in high-temperature applications up to 150°C.
We implement rigorous quality control measures to ensure every screen meets professional standards. Our testing protocols include API RP 13C compliance verification using specialized laser particles to confirm D100 cut-point accuracy.
Mesh tension analysis ensures uniform tension across the entire screening surface. This prevents premature fatigue and wire breakage that compromise separation performance.
Bonding strength undergoes destructive testing to verify the thermal fusion between wire mesh and composite frame. You receive screens with no risk of solid particle bypass.
Dimensional precision checks verify frame tolerances for length, width, and flatness. This guarantees a perfect seal within your shaker's clamping system.
Vibration endurance testing subjects production batches to high G-force simulations. We confirm that frames won't crack or deform during continuous operation before shipment.
We understand that drilling operations vary significantly in their requirements. That's why we offer comprehensive customization services for mesh count, screen dimensions, and frame configurations.
Our engineering team can provide technical drawings and flowcharts specific to your equipment. You'll receive component diagrams and detailed operation manuals to support your maintenance teams.
Whether you need screens compatible with ZJ90, ZJ70, ZJ50, ZJ40, or XJ series rigs, we manufacture to your exact specifications. Both domestic and international motor brand compatibility options are available.
With in-stock products shipping within 3 days and customized orders delivered within 15 days, you won't experience extended downtime waiting for replacement screens.
Q: What is the typical lifespan of a Composite Frame Screen?
A: Service life varies based on drilling conditions, but our screens typically last 30-50% longer than conventional steel frame alternatives. In corrosive environments, the lifespan advantage can exceed 100% due to superior material resistance.
Q: Can these screens handle oil-based and synthetic-based drilling fluids?
A: Absolutely. Our composite material and stainless steel mesh remain chemically inert when exposed to water-based, oil-based, and synthetic-based drilling fluids. The bonding integrity is maintained across all mud system types.
Q: How do I prevent mesh blinding during operation?
A: The corrugated structure naturally reduces blinding by continuously shedding particles. Regular cleaning between drilling intervals and selecting appropriate mesh sizes for your formation type will optimize performance. We provide technical guidance for mesh selection based on your specific conditions.
Q: What should I do if the screen frame shows deformation?
A: Proper installation is critical. Ensure screens are correctly tensioned and secured in the shaker bed. Our screens feature internal reinforcement ribs that resist deformation, but impact damage during handling should be avoided. Contact our technical support team if deformation occurs.
Q: Do you provide installation training for maintenance crews?
A: Yes. We offer comprehensive industry training and technical guidance as part of our service package. Our professional team can provide on-site support or remote instruction to ensure your crew maximizes screen performance and lifespan.
Ready to improve your solids control performance with durable Composite Frame Shaker Screen? Contact Us at oliver@zcgukong.com to discuss your specific requirements. We'll provide expert guidance and competitive factory-direct pricing with fast delivery.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
