Shaanxi Xixian New District Zhongcheng Machinery Manufacturing Co., Ltd. presents the ZC Elevated Diesel Tank, a pump-free gravity fuel storage device engineered for demanding field operations. Our elevated diesel storage solution has a detachable skid stand and a gravity discharge mechanism that removes the need for electrical pumping. Its adjustable contents range from 5m³ to 50m³. This reliable fuel management system, certified under ISO 9001/14001/45001, HSE, TÜV, and BV standards, minimizes mechanical failures while providing steady flow rates for mining operations, oilfield drilling, distant construction sites, and emergency power applications. In situations where traditional storage is insufficient, our corrosion-resistant construction provides a dependable fuel supply.
Our gravity-fed fuel storage solution addresses a significant issue in isolated areas. Without the need for electric pumps, the elevated structure creates a natural head pressure of about 0.1 bar per meter of height, guaranteeing constant fuel flow.
You won't worry about power failures disrupting operations. The Elevated Diesel Tank maintains stable supply to generators, engines, and drilling equipment through pure gravitational force.
Our tanks are resistant to weathering and oil erosion since they are made of premium Q235B carbon steel with a reinforced shell thickness of 5-8 mm. While C5-M external coatings guard against atmospheric deterioration, the epoxy phenolic inside lining stops microbial corrosion.
In order to maximize ground space utilization, installation heights vary from 2 to 6 meters. Rapid migration between work sites is made possible by the skid-mounted architecture, which can adjust to shifting operational requirements.
To avoid leaks and environmental pollution, each unit has a hermetically sealed construction. Level gauges, filters, overflow valves, and bottom-drain sludge systems for effective water drainage are examples of integrated safety components.
| Parameter | Specification |
|---|---|
| Volume Range | 5m³ - 50m³ (customizable) |
| Material | Q235B carbon steel / S235JR |
| Shell Thickness | 5mm - 8mm |
| Installation Height | 2m - 6m (adjustable) |
| Discharge Method | Gravity-fed (pump-free) |
| Interior Coating | Epoxy phenolic lining |
| Exterior Coating | C5-M high-durability coating |
| Sealing Type | Hermetic seal with atmospheric vent |
| Safety Components | Level gauge, filter, overflow valve, bottom drain |
| Structure Type | Skid-mounted with detachable steel stand |
| Wind Resistance | High-strength seismic-rated support |
| Pressure Generation | ~0.1 bar per meter elevation |
| Certifications | ISO 9001/14001/45001, HSE, TÜV, BV |
| Model | Main Tank Capacity (m³) | Auxiliary Tank Capacity (m³) | Oil Pump Power (kW) |
|---|---|---|---|
| GJG20+5 | 20 | 5 | 4+4 |
| GJG25+5 | 25 | 5 | 4+4 |
| FYG35+5 | 35 | 5 | 4+4 |
| FYG40 | 40 | / | 4+4 |
| FYG50 | 50 | / | 4+4 |
Pump-Free Reliability: Your operations won't halt due to pump failures or electrical issues. The gravity system operates continuously without mechanical components prone to breakdown.
Superior Corrosion Resistance: The dual-coating protection system extends service life in harsh oilfield environments. Internal and external treatments handle both fuel chemistry and weather exposure.
Space-Efficient Design: Elevated placement frees valuable ground area for equipment and vehicles. You'll maximize site efficiency while maintaining full fuel capacity.
Environmental Protection: Vapor emissions and diesel spills are avoided by sealed construction. The integrated containment system protects groundwater and soil while adhering to international environmental requirements.
Low Maintenance Requirements: Maintenance is reduced by simple structural design. There are fewer service calls and cheaper operating costs when there are no pumps, motors, or complicated electronics.
System Compatibility: Our tanks integrate seamlessly with solid control systems, drilling rigs, and power generation equipment. Standard fittings ensure quick connection to existing infrastructure.
Oilfield Drilling Operations: Supply drilling rigs (ZJ90, ZJ70, ZJ50 series) with consistent fuel flow. The gravity system maintains stable pressure regardless of generator demand fluctuations.
Mining Sites: Remote mineral extraction operations benefit from autonomous fuel delivery. No grid power needed for refueling heavy machinery and excavation equipment.
Construction Projects: Reliable diesel storage for generators, mixers, and mobile equipment is provided to temporary construction sites. As work moves forward, the skid-mounted design adapts with ease.
Emergency Power Supply: Backup generators receive uninterrupted fuel during grid outages. The Elevated Diesel Tank ensures critical systems remain operational during disasters.
Geological Exploration: Survey teams operating in remote locations rely on gravity-fed fuel for their cars and drilling equipment. When exploration sites change, the portable design adjusts.
Pump Station Operations: constant fuel supply for auxiliary power units and stationary engines. lower maintenance costs in facilities with little or no employees.
To ensure structural integrity and safety compliance, we employ stringent inspection procedures:
NDT Weld Testing: 100% weld penetration is confirmed by radiographic and ultrasonic analysis. Before being approved, each seam is put through non-destructive testing.
Hydrostatic Pressure Testing: Every tank can resist pressure tests at 1.5 times its operational capacity. This confirms leak protection and airtight integrity.
Coating Thickness Measurement: DFT (Dry Film Thickness) inspection ensures protective layers meet micron specifications. Corrosion resistance depends on precise coating application.
Load-Bearing Analysis: Structural engineers verify the support stand handles full fuel weight plus wind and seismic loads. Safety factors account for extreme weather conditions.
Verticality Checks: Precision alignment prevents stress fractures and uneven weight distribution. Perfect equilibrium extends tank service life.
Filtration System Verification: We test filter efficiency and flow rate to ensure clean fuel delivery. Contamination control protects downstream engines.
You deserve a fuel storage solution tailored to your specific requirements. Our engineering team customizes:
Standard Export Packaging: Steel frame crating protects tanks during international shipping. Our logistics partnerships with Tianjin and Shanghai ports ensure efficient delivery.
Technical Documentation: Complete engineering drawings, component diagrams, and operation manuals accompany each order. You'll have clear guidance for installation and maintenance.
One-Year Warranty: Full coverage against manufacturing defects. Our responsive after-sales team addresses concerns quickly.
On-Site Services: Installation assistance, system commissioning, and operator training available. We ensure smooth integration into your existing operations.
Fast Delivery Schedule:
Q: How does installation height affect fuel delivery pressure?
A: Each meter of elevation generates approximately 0.1 bar of head pressure. For example, a 4-meter installation provides 0.4 bar, sufficient for most refueling applications after accounting for friction losses in hoses and nozzles.
Q: Can the tank handle both diesel and gasoline?
A: Our standard Elevated Diesel Tank is designed specifically for diesel fuel. Gasoline storage requires specialized flame arrestors and explosion-proof venting due to higher volatility. Contact Us for gasoline-compatible configurations.
Q: How do you prevent water accumulation from condensation?
A: The bottom-drain sludge valve allows periodic purging of water caused by thermal cycling. We recommend installing water paste sensors to detect accumulation before it affects fuel quality.
Q: What safety distances are required for installation?
A: Clearance requirements vary by local regulations (NFPA 30, regional codes). Typically, tanks must maintain specific distances from property lines, buildings, and ignition sources. Our team provides site-specific guidance during planning.
Q: Is secondary containment necessary?
A: Yes, most environmental regulations mandate bund systems holding 110% of tank capacity. We can integrate spill pallets or recommend masonry containment walls to prevent soil contamination during leaks.
Q: How often does the filtration system need maintenance?
A: Inspect filters monthly during heavy use. Clean or replace when pressure differential indicates blockage. The frequency depends on fuel quality and flow volume.
Q: Can existing ground tanks be converted to elevated systems?
A: While possible, conversion requires structural engineering assessment. Often, purpose-built elevated tanks prove more cost-effective than retrofitting ground storage with proper support structures.
Ready to eliminate pumping failures and improve field operations? Reach out to our technical team for customized Elevated Diesel Tank specifications and pricing. Email oliver@zcgukong.com today for expert consultation.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
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