The ZC series Vacuum Degasser from Zhongcheng Machinery is an essential specialized device for oil and gas Solids Control Systems. It is professionally designed to process gas-cut drilling fluids with exceptional efficiency. This equipment achieves a remarkable degassing ratio of over 95% while handling capacities between 240 and 360 m³/h.
Our system features a compact structure and high integration design. This enables seamless matching with various mud recycling and purification systems. The unit is certified under ISO 9001/14001/45001 quality standards and approved by TÜV and BV.
Whether you're managing conventional drilling projects or specialized shale gas and CBM operations, our vacuum degassing solution delivers reliable performance. It restores mud density quickly and protects your downstream equipment from cavitation damage.
Your drilling fluid enters a vacuum chamber where negative pressure creates an optimal environment for gas separation. According to Boyle's Law, the pressure drop causes entrained gas bubbles to expand rapidly.
This expansion allows harmful gases like methane, H2S, and CO2 to break free from the liquid phase. The vacuum pump extracts these gases efficiently. Meanwhile, the degassed mud exits the chamber with restored density and rheological properties.
The system operates continuously during drilling operations. It processes returned mud before it reaches your active tanks. This prevents gas-cut mud from compromising your entire circulation system and creating potential safety hazards.
| Model | ZCZCQ/240 | ZCZCQ/270 | ZCZCQ/300 | ZCZCQ/360 |
| Capacity (m³/h) | 240 | 270 | 300 | 360 |
| Main Motor Power (kW) | 15 | 22 | 30 | 37 |
| Vacuum Pump Motor Power (kW) | 2.2 | 3 | 4 | 5.5 |
| Impeller Rotation Speed (rpm) | 870 | 870 | 870 | 870 |
| Vacuum Degree (mmHg) | 400～500 | 400～500 | 450～650 | 450～650 |
| Discharge Method | Centrifugal Type (L) | |||
| Degassing Ratio (η) | ＞95% | |||
| Slurry Density (g/cm³) | ﹤2.5 | |||
| Theoretical Weight (Kg) | 1300 | 1550 | 1700 | 1950 |
| Dimension (mm) (L×W×H) | 2000×1030×1500 | 2000×1100×1670 | 2250×1230×1700 | 2400×1500×1850 |
Core Advantages for Your Drilling Operations
Efficient Gas Removal Performance
Your drilling safety depends on rapid gas removal. Our system quickly eliminates harmful gases from drilling fluids to prevent blowout risks. The high-speed centrifugal spraying creates a thin film distribution that maximizes gas liberation even in high-viscosity fluids.
Excellent Corrosion Resistance
Oilfield environments are harsh and demanding. Our equipment features corrosion-resistant internal coatings that withstand H2S-rich mud and acidic conditions. NACE MR0175 compliant materials are available for sour gas applications.
Compact and Integrated Design
You need equipment that fits your existing systems. Our compact footprint integrates seamlessly with all types of mud recycling configurations. The high integration design eliminates the need for external air sources or complex piping modifications.
Simple Operation and Maintenance
Your crew can operate this system with minimal training. The straightforward design reduces maintenance requirements significantly. Regular maintenance primarily involves monitoring seal-water supply for the vacuum pump to prevent impeller scaling.
Oil and Gas Exploration
In deep-well and high-pressure drilling scenarios, the Vacuum Degasser serves as your primary defense against gas kicks. It processes returned mud continuously to maintain proper density control. This ensures wellbore stability throughout your drilling operations.
Shale Gas and CBM Development
Unconventional resource extraction presents unique challenges. Gas-rich formations require aggressive degassing to maintain fluid properties. Our system handles these demanding conditions while protecting your centrifugal pumps from cavitation damage.
Horizontal Directional Drilling (HDD)
Complex tunneling environments introduce air pockets into your drilling slurries. Accurate mud-weight management is critical for successful navigation. The degassing unit removes these air pockets to ensure recycled fluid integrity and steering accuracy.
Transport-Safe Packaging
Your equipment arrives ready for deployment. We use protective plastic film, rainproof tarpaulins, and secure strapping for all shipments. Pallets or wooden crates are provided based on specific equipment requirements and shipping destinations.
Fast Delivery Schedule
In-stock units ship within 3 days of order confirmation. Customized configurations are delivered within 15 days. Our strong partnerships with logistics providers ensure efficient transport to Tianjin and Shanghai ports for international shipments.
Professional Installation Guidance
You receive comprehensive installation support from our technical team. We provide detailed engineering drawings, component diagrams, and flowcharts. Our experts offer on-site commissioning services to ensure optimal performance from day one.
Technical Documentation Package
Complete operation and maintenance manuals are included. You also receive industry training and technical guidance materials. This ensures your operators understand proper procedures for long-term reliability.
Q: How does mud viscosity affect degassing efficiency?
A: High viscosity can slow bubble migration in conventional systems. However, our high-speed centrifugal spraying creates a thin film that neutralizes viscosity resistance. This maintains efficient gas separation even in heavy mud conditions.
Q: What are the primary maintenance requirements?
A: For water-ring pumps, maintaining a clean seal-water supply is critical. This prevents impeller scaling and overheating issues. Regular inspection of vacuum seals and discharge lines also helps maintain peak performance.
Q: Can your system handle H2S-rich drilling mud?
A: Yes, our units can process sour gas applications safely. We use NACE MR0175 compliant materials for corrosive environments. Specialized vent-line routing ensures operator safety when handling toxic gases.
Q: Why might the unit experience priming issues?
A: Priming problems typically indicate a vacuum leak in the suction line. Improper height differential between the inlet and mud tank level can also cause issues. Our technical team can quickly diagnose and resolve these situations.
Q: How do you verify actual degassing performance?
A: Efficiency verification uses comparative mud-density testing before and after processing. A pressurized mud balance measures actual density to confirm all entrained gas removal. We recommend regular testing during commissioning and periodic operations.
Q: What customization options are available?
A: We offer flexible customization of dimensions, motor brands, and configurations. You can choose between domestic and international motor suppliers. Explosion-proof ratings can be matched to your specific hazardous area classifications.
Your investment is protected by our comprehensive 1-year warranty. This covers all manufacturing defects and performance issues under normal operating conditions.
Our professional service team provides complete project solutions from initial design through operation. Technical support includes troubleshooting assistance, spare parts supply, and performance optimization recommendations.
With over 30 years of machinery manufacturing expertise, Zhongcheng Machinery delivers proven reliability. Our annual production capacity of approximately 200 mud circulation systems demonstrates our manufacturing strength. We maintain strong quality control throughout the production process.
Ready to enhance your drilling operation safety and efficiency with the Vacuum Degasser? Contact our technical team today for customized vacuum degassing solutions. Email us at oliver@zcgukong.com for specifications, pricing, and expert consultation.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
February 28, 2024
Anonymous, On-site Drilling Engineer, Domestic Oilfield Operator
Zhongcheng’s mud circulation system has been running continuously at our Xinjiang desert site for 8 months, with no major breakdowns or costly operational halts. Its solid build and wear-resistant components have helped keep our maintenance and repair costs in check. In the harsh downhole conditions here, its durability reliably meets our daily operational needs.
January 15, 2025
Anonymous, Technical Project Lead, International Oilfield Service Provider
We had an urgent need for a custom mud zero-discharge system for a coalbed methane project, and Zhongcheng delivered. Their engineering team locked in the designand shipped the full system in 45 days, and it integrated perfectly with our existing ZJ50 rig. On-site commissioning even finished ahead of schedule. Their technical know-how and speed are exactly what we need for time-sensitive projects.
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